Sterling Compact Loader SSIL Series User Manual

SSL and SSIL Series Hopper Loaders – Series One Plus Control  
Reference Manual (PN: 882.00149.00) for  
Complete Operation and Installation Instructions  
(Available online at www.acscustomerservice.com)  
Quickstart Installation Checklist  
(Refer to main manual for complete installation instructions)  
1. Mount hopper mounting flange to machine bin or feed throat, using rivets if possible.  
2. Ensure that unit is level for proper operation.  
3. Attach flex hose to unit and pickup wand. Secure it with hose clamps.  
4. Attach clean, dry 80-120psi air.  
5. Plug unit into grounded three-prong receptacle.  
Unit Operation  
(Refer to main manual for complete operating instructions)  
1. Insert pickup wand into desired material.  
2. Press the  
START/STOP key.  
Note: The hopper loader loads itself until full, then dumps and repeats.  
It pauses only when the machine bin below is full.  
3. To stop the unit from loading, press the  
For Proportioning Models  
START/STOP key.  
1. Insert pickup wands into desired materials.  
2. Press  
SCROLL key repeatedly until screen displays “3”.  
3. Press the  
4. Use the  
5. Press the  
6. Press the  
START/STOP/SELECT key to select the “% of MAT’L B” menu.  
UP and  
DOWN keys to set the desired % of Material B.  
START/STOP/SELECT key to set this value.  
START/STOP/SELECT key again to start the hopper loader.  
Sterling  
Part No: 882.00349.00  
Bulletin No: CV1-335.01  
2900 S. 160th Street • New Berlin, WI 53151 USA  
Tel. 262.641.8610 • Fax 262.641.8653  
 
SSL and SSIL Series Hopper Loaders – Series One Plus Control  
Reference Manual (PN: 882.00149.00) for  
Complete Operation and Installation Instructions  
(Available online at www.acscustomerservice.com)  
Spare Parts List  
(See previous page for Spare Parts Location)  
Part  
Variation  
SSL/SSIL 03  
SSL/SSIL 06/11  
A0565929  
SSL 23/45  
A0565930  
A0565933  
Polyester Glazed  
(Standard)  
A0565928  
Filter  
1
Nylon (Optional)  
115V  
A0565931  
A0542189  
A0565932  
W00020081  
W00020083  
W00020082  
Spare Brushes  
230V  
Motor  
2
A0542190  
Spare Brushes  
W00020176  
A0556547  
A0556808  
115V  
230V  
Solenoid  
3
Standard Temp  
(Black)  
High Temp  
(Orange)  
FDA Grade  
(White)  
Version 1 – N/A  
Version 2 - W00012559  
Version 1 – N/A  
Version 2 - W00018024  
Version 1 – N/A  
Version 2 - W00016136  
Version 1 - A0563514  
N/A  
N/A  
N/A  
Throat Gasket  
4
SSIL – N/A  
Switch  
Material Level  
Version 2 - A0533925  
Version 1 - A0563515  
Version 2 - A0533924  
SSL - A0556805  
Sensor  
5
Magnet  
N/A  
Wand  
Hose  
A0533933  
W00017594  
W00001917  
Pickup Wand  
Assembly  
Hose Clamp  
NOTE: Refer to the main manual for a complete Spare Parts List.  
Sterling  
Part No: 882.00349.00  
Bulletin No: CV1-335.01  
2900 S. 160th Street • New Berlin, WI 53151 USA  
Tel. 262.641.8610 • Fax 262.641.8653  
 
SSL and SSIL Series Hopper Loaders – Series One Plus Control  
Reference Manual (PN: 882.00149.00) for  
Complete Operation and Installation Instructions  
(Available online at www.acscustomerservice.com)  
Troubleshooting – Quick Guide  
Problem  
Possible Cause  
No power to control box  
Power switch is off  
Solution  
Plug in power cord. Check main disconnect.  
Turn ON control box.  
External fuse 1FU is blown  
Internal fuse FU2 is blown  
TB1 is disconnected/loose  
Loose wiring in control  
Replace fuse 1FU.  
No LED display  
Replace fuse FU2.  
Reconnect or tighten TB1.  
Check/tighten controller wiring.  
Wait for machine bin material level to drop, then  
restart the hopper loader.  
Bin full sensor switch is tripped  
Sterling is  
displayed at  
Misaligned bin full sensor switch  
magnet  
Realign magnet.  
power-up, but  
vacuum motor  
doesn't start when  
the START/STOP  
key is pressed.  
Bin full sensor switch wiring is  
loose/disconnected  
Repair the wiring fault.  
Pickup wand not adjusted for material Adjust material probe to compensate for material -  
flow characteristics  
see manual for more information.  
Clean/replace filter as needed.  
Plug in vacuum motor.  
Filter is dirty/clogged  
Vacuum motor unplugged  
Control appears to  
work, but vacuum  
never starts.  
Vacuum time set to zero (0) on Menu  
1
Reset Menu 5 to an appropriate time.  
Replace solid-state relay.  
Solid-state relay has failed  
Wand not properly positioned in  
material supply  
Adjust material wand at material pickup point.  
Set Menu 1 to an appropriate value.  
Vacuum time is set too low  
Hopper does not  
filh completely  
Pickup wand not adjusted for material Adjust material probe to compensate for material -  
flow characteristics  
see manual for more info.  
Filter is dirty/clogged  
Clean/replace filter as needed.  
Material residue buildup on proximity  
sensor  
Clean proximity sensor.  
Proximity switch  
trips before tank is  
full  
Proximity sensor sensitivity is set too  
high  
Reduce sensitivity of sensor.  
Secure connections on circuit board.  
Control wiring connections on circuit  
board are loose.  
No compressed air  
Connect to 80psi air supply.  
Repair or replace as needed.  
Tighten TB1 connections.  
Proportioning  
valve doesn't shift  
(PP models only)  
Defective valve or solenoid  
TB1 is disconnected/loose  
Sterling  
Part No: 882.00349.00  
Bulletin No: CV1-335.01  
2900 S. 160th Street • New Berlin, WI 53151 USA  
Tel. 262.641.8610 • Fax 262.641.8653  
 

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